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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Damage Mechanisms and Corrosion Assessment | 22% | - Damage assessment and prioritization - Cracking mechanisms (environmental, fatigue, creep) - High-temperature damage and material degradation - Internal, external, and localized corrosion - Corrosion under insulation (CUI) and environmental degradation |
| Fitness-for-Service, RBI, and Pressure Testing | 12% | - Risk-based inspection (RBI) principles and application - Hydrostatic, pneumatic, and leak testing rules - API 579/ASME FFS-1 screening and assessment - Acceptance criteria and post-test evaluation |
| Design, Materials, and Fabrication Rules | 22% | - MAWP, thickness, and joint efficiency calculations - ASME Section VIII, V, IX application - Flanges, bolting, gaskets, and special components - Positive material identification (PMI) and traceability - Welding, qualification, and PWHT requirements - Material selection, properties, and toughness requirements |
| Inspection Scope, Planning, and Data Evaluation | 28% | - Code scope, jurisdiction, and regulatory requirements - Inspection interval determination and extension rules - Remaining life and corrosion rate calculations - Inspection methods and technique selection - TML/CML selection and measurement planning - Records review and baseline data collection |
| Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Authorization and responsibility for work - Rerating, reclassification, and nameplate updates - Repair vs alteration definitions and procedures - Pressure relieving devices and overpressure protection - Documentation and post-work verification |
API Pressure Vessel Inspector Sample Questions:
Question 1
When does the API-510 Inspection Code apply?
A. Vessels after they have been placed in service
B. Vessels constructed to API-572
C. Only pressure vessels being fabricated for refinery/petro-chemical service
D. Pressure vessel being fabricated to ASME Section VIII, Division 1 or 2
Question 2
When a RBI assessment is used to increase the typical 10 year inspection limit, it shall be reviewed by a pressure vessel engineer and authorized inspectors at intervals not exceed which of the following?
A. 20 years
B. 15 years
C. 10 years
D. 5 years
Question 3
In API-510, what is the minimum required interval for external inspections if no RBI (Risk-Based Inspection) is implemented?
A. 15 years
B. 10 years
C. 1 year
D. 5 years
Question 4
What does API-510 stipulate regarding the minimum required safety systems for a pressure vessel operating in hazardous environments?
A. Leak detection and fire suppression systems
B. Pressure relief and leak detection systems
C. Only pressure relief systems
D. Fire suppression systems only
Question 5
Explain the protocol for conducting pressure vessel inspections in extreme weather conditions under API-510.
Solutions:
| Question 1 Answer: A | Question 2 Answer: C | Question 3 Answer: D | Question 4 Answer: B | Question 5 Answer: Only visible for members |
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