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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Inspection Scope, Planning, and Data Evaluation | 28% | - Remaining life and corrosion rate calculations - Inspection interval determination and extension rules - TML/CML selection and measurement planning - Records review and baseline data collection - Inspection methods and technique selection - Code scope, jurisdiction, and regulatory requirements |
| Topic 2: Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Documentation and post-work verification - Pressure relieving devices and overpressure protection - Rerating, reclassification, and nameplate updates - Repair vs alteration definitions and procedures - Authorization and responsibility for work |
| Topic 3: Damage Mechanisms and Corrosion Assessment | 22% | - Corrosion under insulation (CUI) and environmental degradation - High-temperature damage and material degradation - Cracking mechanisms (environmental, fatigue, creep) - Damage assessment and prioritization - Internal, external, and localized corrosion |
| Topic 4: Fitness-for-Service, RBI, and Pressure Testing | 12% | - API 579/ASME FFS-1 screening and assessment - Risk-based inspection (RBI) principles and application - Hydrostatic, pneumatic, and leak testing rules - Acceptance criteria and post-test evaluation |
| Topic 5: Design, Materials, and Fabrication Rules | 22% | - Welding, qualification, and PWHT requirements - Material selection, properties, and toughness requirements - ASME Section VIII, V, IX application - Positive material identification (PMI) and traceability - Flanges, bolting, gaskets, and special components - MAWP, thickness, and joint efficiency calculations |
API Pressure Vessel Inspector Sample Questions:
1. In API-510, what minimum safety factor is used for the remaining life calculation of a pressure vessel?
A) 2.0
B) 2.5
C) 1.0
D) 1.5
2. What is the required action under API-510 if a pressure vessel shows signs of significant deterioration before the next scheduled inspection?
A) Increase the operating pressure
B) Continue operation until the next scheduled inspection
C) Decommission the vessel
D) Perform an immediate unscheduled inspection
3. Which factor is not considered when determining the inspection intervals for pressure vessels according to API-510?
A) Previous paint color
B) Service history
C) Vessel location
D) Vessel age
4. In API-510, what is the minimum required interval for external inspections if no RBI (Risk-Based Inspection) is implemented?
A) 15 years
B) 10 years
C) 1 year
D) 5 years
5. When a corroded area of considerable size is encountered and the circumferential stresses govern, what is maximum length over which the thickness can be averaged for a vessel with an inside diameter of 48 inches?
A) 20 percent of the vessel diameter
B) 20 inches
C) 24 inches
D) 25 percent of the vessel diameter
Solutions:
| Question # 1 Answer: A | Question # 2 Answer: D | Question # 3 Answer: A | Question # 4 Answer: D | Question # 5 Answer: B |
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