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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Damage Mechanisms and Corrosion Assessment | 22% | - Corrosion under insulation (CUI) and environmental degradation - High-temperature damage and material degradation - Cracking mechanisms (environmental, fatigue, creep) - Damage assessment and prioritization - Internal, external, and localized corrosion |
| Topic 2: Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Documentation and post-work verification - Pressure relieving devices and overpressure protection - Rerating, reclassification, and nameplate updates - Repair vs alteration definitions and procedures - Authorization and responsibility for work |
| Topic 3: Fitness-for-Service, RBI, and Pressure Testing | 12% | - API 579/ASME FFS-1 screening and assessment - Risk-based inspection (RBI) principles and application - Hydrostatic, pneumatic, and leak testing rules - Acceptance criteria and post-test evaluation |
| Topic 4: Design, Materials, and Fabrication Rules | 22% | - Welding, qualification, and PWHT requirements - Material selection, properties, and toughness requirements - ASME Section VIII, V, IX application - Positive material identification (PMI) and traceability - Flanges, bolting, gaskets, and special components - MAWP, thickness, and joint efficiency calculations |
| Topic 5: Inspection Scope, Planning, and Data Evaluation | 28% | - Remaining life and corrosion rate calculations - Inspection interval determination and extension rules - TML/CML selection and measurement planning - Records review and baseline data collection - Inspection methods and technique selection - Code scope, jurisdiction, and regulatory requirements |
API Pressure Vessel Inspector Sample Questions:
In API-510, what minimum safety factor is used for the remaining life calculation of a pressure vessel?
- A. 2.0
- B. 2.5
- C. 1.0
- D. 1.5
What is the required action under API-510 if a pressure vessel shows signs of significant deterioration before the next scheduled inspection?
- A. Increase the operating pressure
- B. Continue operation until the next scheduled inspection
- C. Decommission the vessel
- D. Perform an immediate unscheduled inspection
Which factor is not considered when determining the inspection intervals for pressure vessels according to API-510?
- A. Previous paint color
- B. Service history
- C. Vessel location
- D. Vessel age
In API-510, what is the minimum required interval for external inspections if no RBI (Risk-Based Inspection) is implemented?
- A. 15 years
- B. 10 years
- C. 1 year
- D. 5 years
When a corroded area of considerable size is encountered and the circumferential stresses govern, what is maximum length over which the thickness can be averaged for a vessel with an inside diameter of 48 inches?
- A. 20 percent of the vessel diameter
- B. 20 inches
- C. 24 inches
- D. 25 percent of the vessel diameter
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